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技術問答

哪些原因會引起cnc數控加工系統發生故障?

2020-07-04 01:00:40 hvs 121

    數控系統及相關的自動化產品主要是為數控機床配套。數控機床是以數控系統為代表的新技術對傳統機械制造產業的滲透而形成的機電一體化產品;數控系統裝備的機床極大的提高了零件加工的精度、速度和效率。

    常見故障及造成原因:

    位置環:這是數控系統發出控制指令,并與位置檢測系統的反饋值相比較,進一步完成控制任務的關鍵環節。它具有很高的工作頻度,并與外設相聯接,所以容易發生故障。

    常見的故障有:

    ①不發指令就運動,可能是漂移過高,正反饋,位控單元故障;測量元件損壞。

    ②位控環報警:可能是測量回路開路;測量系統損壞,位控單元內部損壞。

    ③測量元件故障,一般表現為無反饋值;機床回不了基準點;高速時漏脈沖產生報警可能的原因是光柵或讀頭臟了;光柵壞了。

    伺服驅動系統:伺服驅動系統與電源電網,機械系統等相關聯,而且在工作中一直處于頻繁的啟動和運行狀態,因而這也是故障較多的部分。

    電源部分:電源是維持系統正常工作的能源支持部分,它失效或故障的直接結果是造成系統的停機或毀壞整個系統。一般在歐美國家,這類問題比較少,在設計上這方面的因素考慮的不多,但在中國由于電源波動較大,質量差,還隱藏有如高頻脈沖這一類的干擾,加上人為的因素(如突然拉閘斷電等)。這些原因可造成電源故障監控或損壞。另外,數控系統部分運行數據,設定數據以及加工程序等一般存貯在RAM存貯器內,系統斷電后,靠電源的后備蓄電池或鋰電池來保持。因而,停機時間比較長,拔插電源或存貯器都可能造成數據丟失,使系統不能運行。

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